The Koch Super Grade 4" Fiberglass Pre-Cut Media Pad is a flat fiberglass filter pad in standard HVAC face sizes, designed for deep 4-inch frame applications, extended-service-life installations, and industrial pad rack systems where dust holding capacity matters most. The pad is constructed of continuous-filament spun glass fibers arranged in a progressively dense blanket and coated with Koch's special adhesive gel for enhanced dust holding capacity. Each pad is color-coded with White upstream / Yellow/Gold downstream for easy installation orientation.
What you get: sold by the case
Pre-cut fiberglass pads are sold by the case, not individually. The price you see for each variant is the full case price, and each variant label tells you exactly how many pads are in that case. Case counts by size:
-
16x20x4 — 25 pads per case
-
16x25x4 — 25 pads per case
-
20x20x4 — 25 pads per case
-
20x25x4 — 25 pads per case
-
24x24x4 — 25 pads per case
Need a partial case, individual-pad pricing, or a different quantity than the standard case? Request a quote with your exact count and we can work out the pricing.
Why fiberglass at this efficiency tier
Koch Super Grade fiberglass pads are engineered for maximum airflow with reliable dust capture. The progressively dense spun-glass construction lets air pass through with minimal restriction while the adhesive-gel-coated fibers trap larger particulates deep in the media. Efficiency builds as the media loads — coarse particles caught upstream help capture finer particles further downstream.
This is an equipment-protection efficiency tier, suited to systems where high airflow and continuous service matter more than fine-particle capture. The 4" format is specified when deep 4-inch frame applications, extended-service-life installations, and industrial pad rack systems where dust holding capacity matters most.
Where 4" Super Grade pads are used
Pre-cut fiberglass pads are the filter medium itself — they slide into reusable pad frames, get held by retention grids in blanket installations, or stack into pad rack systems. Common applications:
-
Deep 4-inch frame applications in commercial and industrial HVAC where extended service life is the priority
-
Industrial pad rack systems with 4-inch deep racks for high-dust-load environments
-
Long-interval maintenance schedules — 4-inch construction holds dust for 2-3x longer than 1-inch equivalents
-
Pre-stage filtration in large air handlers ahead of MERV 11+ final stages
-
Manufacturing and warehouse facilities where shutdown for filter changes is expensive
Super Grade 4" construction and specifications
-
Media: Spun glass fiberglass, continuous filaments, progressively dense graded blanket
-
Adhesive treatment: Special adhesive gel coating on each fiber - creates "wicking" action that enhances dust holding capacity beyond standard fiberglass
-
Color coding: White upstream / Yellow/Gold downstream (downstream tint for easy installation orientation)
-
Depth: 4" (4 inches nominal)
-
Available face sizes: 16x20, 16x25, 20x20, 20x25, 24x24
-
MERV rating: 4 per ASHRAE 52.2
-
Reference bulletin: Koch K 386D
What MERV 4 captures
Captures larger airborne dust, lint, hair, pollen, and dust mite debris at high airflow. The deeper 4-inch construction extends service life dramatically through graduated depth loading - finer particles get caught further into the media as the upstream layers fill.
Choosing across the Super Grade fiberglass line
Koch offers Super Grade fiberglass pads in three depths to match different frame and service-life requirements:
-
Super Grade 1" (MERV 3): shallowest depth, residential and 1-inch frame applications, blue tint
-
Super Grade 2" (MERV 3): mid-depth, commercial 2-inch frame and pad rack applications, blue tint
-
Super Grade 4" (this product) (MERV 4): deepest, extended service life, industrial pad rack and high-volume installations, yellow/gold tint
Match the depth to your existing frame slot. The 1-inch and 2-inch versions share MERV 3 efficiency — choose by your frame depth. The 4-inch version steps up to MERV 4 with significantly extended service life through graduated depth loading.
Need synthetic instead of fiberglass?
For applications where fiberglass break-off is not permitted (food processing, pharmaceutical environments, hospitals with sensitive downstream filtration), Koch also offers a complete line of synthetic polyester pre-cut pads in similar configurations. See the SS5/SS10/SPT5/SPT10/SPT-30/SPT-550 synthetic pad line for all-polyester alternatives, including tackified and antimicrobial options.
Sizing and ordering notes
-
Match face dimensions and depth to your existing frame. Pads are sized as Width x Height x Depth (e.g., 24x24x4). The depth is fixed for this product line at 4" — chosen by which Super Grade product you order, not by the variant.
-
Each variant shows its case quantity in the dropdown label. Look for "(Case of N)" next to each size.
-
Available in 5 standard HVAC face sizes: 16x20, 16x25, 20x20, 20x25, 24x24. For non-standard sizes or bulk roll lengths, request a quote.
-
Pads can be field-cut to non-standard dimensions if needed. Note: fiberglass cuts release loose fibers; cut on a clean surface and dispose of trimmings carefully.
-
Frames sold separately. Pre-cut pads are the filter medium — they require a reusable pad frame, retention grid, or pad rack to install in the air handler. Contact us for compatible frame and rack options.
-
Bulk roll versions also available. Super Grade fiberglass is also sold in bulk rolls for cut-to-size facility-scale applications. Request a quote for bulk roll pricing and lengths.