The Maxi-Grid 400 is the higher-efficiency option in the Maxi-Grid panel line — a 4-ply panel filter built for applications requiring MERV 11 capture in a low-cost panel form factor. Initial pressure drop is 0.48″ w.g. at 400 FPM — higher than the MG300 because of the extra media layer, but the trade-off delivers capture down to 1 micron. Dust holding capacity is 195 grams at 1.5″ w.g. with downstream tackifier. Specify the MG400 for offices, schools, hotels, and light-industrial systems where MERV 11 is the target and pleated panels are not the right form factor.
Common Maxi-Grid construction
All Maxi-Grid Standard Panels share a common construction philosophy: internally-supported synthetic-media panel filters with a self-sealing frame design and steel internal support wire. The synthetic media handles high-moisture applications well, the progressively-dense media construction maximizes dust holding capacity, and the self-sealing design prevents air bypass at the frame edges. All four sub-lines (MG200, MG300, MG400, MG550) are sized to the same nominal dimensions and package 24 panels per case for efficient shipping and storage.
When Maxi-Grid MG400 is specified
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Offices, schools, hotels requiring MERV 11 capture in a panel form factor (rather than pleated)
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Light-industrial systems where finer particle capture is required without upgrading to pleated panels
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Healthcare and laboratory pre-filtration — ahead of MERV 13+ final stages
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Variable-air-volume systems — the heavier 4-ply construction holds up to airflow swings
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Paint spray booth final stages where MERV 11 capture is required
Design and construction
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Configuration: 4-ply internally-supported panel filter
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Media: 100% synthetic, progressively dense (suitable for high-moisture applications)
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Frame: Self-sealing design with steel internal support wire
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Tackifier: Downstream
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Antimicrobial: No
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Efficiency rating: MERV 11 per ASHRAE Test Standard 52.2
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Initial pressure drop: 0.48″ w.g. at 400 FPM face velocity
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Dust holding capacity: 195 grams at 1.5″ w.g. final pressure drop
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Listings: UL Classified per UL Standard 900
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Reference bulletin: Koch K-902
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Case quantity: 24 panels per carton (space-saving packaging vs. standard 12-per-carton cardboard panels)
What MERV 11 captures
Captures fine dust, smoke, auto fumes, and most airborne particles down to 1 micron. A strong general-purpose efficiency for offices, schools, hotels, and light industrial.
Why 4-ply construction
The MG400’s additional media layer is what enables MERV 11 capture in a panel form factor. The four progressively dense layers each capture a specific particle-size range — coarser particles in the upstream layers, finer particles in the downstream layers. This staged capture also extends service life by distributing particle loading across all four layers rather than overloading the first layer. The trade-off is the higher initial pressure drop (0.48″ w.g.); confirm your blower can handle this resistance before specifying.
Choosing across the Maxi-Grid line
Koch offers four Maxi-Grid Standard Panel sub-lines, each tuned for a different application:
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MG200 (MERV 7): Most economical, 3-ply, downstream tackifier. Equipment protection and prefilter applications.
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MG300 (MERV 8): All-purpose workhorse, 3-ply, lowest pressure drop in the line, encapsulated tackifier. Standard commercial HVAC.
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MG400 (MERV 11): Higher efficiency, 4-ply, higher pressure drop. Light-industrial and high-IAQ commercial.
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MG550 (MERV 8): Antimicrobial-treated 3-ply with heavy-duty wire support. Healthcare, food processing, high-moisture sites.
Sizing and ordering notes
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Sizes listed are nominal. Actual panel dimensions are slightly under nominal — standard for the industry. (Example: 10x20 nominal = 9-1/2 x 19-1/2 actual.)
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Sold by the case. Each variant ships in a case of 24 panels — Koch’s space-saving packaging is roughly half the cube of standard 12-per-carton cardboard panels.
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Need link panels? The Maxi-Grid line is also available as linked continuous panels for side-access housings, eliminating bypass between filters. Contact us to spec link panels for your housing.
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Need a different size? Request a quote for non-standard sizes or facility-scale orders.